About me

Hi 👋, I'm Yousif Ali

Welcome to my portfolio

I am an Automation and Control Engineer with a passion for building intelligent and reliable industrial systems. My experience spans PLC and SCADA development, Python-based backend integration, and SQL data management for real-time control and monitoring.

My journey began with a deep interest in motion control during my graduation project—developing a control system for a prosthetic foot testing machine. That project sparked my dedication to combining hardware, software, and data to create smarter automation systems.

Currently, I work at HA Technology, where I design, test, and optimize PLC/SCADA systems for ready-mix automation and solar PV monitoring projects. I have built Python + FastAPI backends that connect PLCs with MS SQL Server databases , enabling data historians, alarm management, and SCADA dashboards.

I am driven by the idea of integrating industrial automation with modern software technologies—turning raw machine data into actionable insights. My next goal is to deepen my expertise in SCADA platforms (like AVEVA, WinCC) and data-driven automation systems.

Yousif Ali

Resume

Education

  1. B.Sc. in Mechatronics Engineering

    Ain Shams University - Faculty of Engineering | Cairo, Egypt
    Oct 2018 - Jul 2024

    • Graduation project: Development of control system and software for prosthetic feet testing machine according to the ISO 22675 standard. The project focused on creating a hybrid force and motion control algorithm, integrating Schneider motion drive systems and PLCs for real-time testing.


    • Key modules: Automatic and Hybrid Control, Industrial Automation and Networks, Hydraulics and Pneumatics Control, Sensors and Measurement Systems, Robotics and Autonomous Systems, Embedded Systems, Machine Vision, Mechatronic Systems Design, Power Electronics, Machine Elements Design, Mechanical Vibrations, Financial and Cost Accounting, Project Management.


Work Experience

  1. Automation and Control Engineer

    HA Technology | Cairo, Egypt
    Mar 2025 - Present
    • Develop and test PLC and SCADA systems for HA ready-mix automation software, enhancing system accuracy and process reliability.
      • Reduced batch error rate from 1% to 0.1% by implementing enhanced error-correction logic.
      • Designed and deployed a Manual Mode Handler to improve recipe control and inventory tracking.
    • Built a Python backend for a Flutter-based SCADA desktop app, featuring:
      • Historian and alarm services for time-series and event data exchange between PLCs and MS SQL Server.
      • Fast API REST endpoints to serve historical and alarm data to the SCADA user interface.
    • Support troubleshooting, maintenance, and system upgrades for various client projects.
    • Assist in preparing technical offers for automation solutions involving Siemens PLCs and WAGO I/O systems.

  2. Acoustics Modeling and Simulation Engineer - DSDC

    DSDC - Dynamic Systems & Digitalization Cluster | Cairo, Egypt
    Jul 2022 - Sep 2022

    • Conducted literature reviews on the acoustics of ducts and mufflers, analyzing and evaluating the latest research models.
    • Developed MATLAB scripts for simulating the acoustics of pod silencers, utilizing fibrous sound-absorbing materials to optimize noise reduction.


  3. Technical Member Modeling Team - FS UK 2021

    ASU Racing Team | Cairo, Egypt
    Dec 2020 - May 2021

    • Conducted vehicle dynamics modeling using ADAMS, optimizing performance for racing conditions.
    • Designed and modeled a high-performance braking system, improving race car efficiency.
    • Prepared detailed design reports and contributed to Design event, collaborating with cross-functional teams to ensure event success.





ACHIEVEMENTS & AWARDS

  1. The Prototype of Aeolus Car - 1st place

    Design and Production Department | Cairo, Egypt
    Oct 2022 - Feb 2023


  2. 4 th overall worldwide, 16 th design event

    Formula student UK | silverstone, UK
    Dec 2020 – May 2021



VOLUNTEERING EXPERIENCE

  1. Graphic Designer and Branding Specialist

    SSA - Sudanese students association | Cairo, Egypt
    Jul 2020 - Oct 2022


  2. Media Specialist

    Generations Care Charity Association | Jeddah, Saudia Arabia
    Feb 2018 - Feb 2019


  3. Graphic Designer & Project Director

    Khayrocom Association | Jeddah, Saudia Arabia
    Feb 2018 - Feb 2019



Portfolio

  • HA-ReadyMix Software

    HA-ReadyMix Software

    Engineering Project

    2025

  • Excavator

    Prosthetic Feet Testing Machine

    Engineering Project

    2024

  • 4-DOF Robot Manipulator

    Furuta Pendulum

    Engineering Project

    2023

  • 4-DOF Robot Manipulator

    4-DOF Robot Manipulator

    Engineering Project

    2023

  • Excavator Model Controlled by Pneumatic Cylinder

    Excavator Model Controlled by Pneumatic Cylinder

    Engineering Project

    2022

  • Course Project: Industrial Automation

    Course Project: Industrial Automation

    Engineering Project

    2022

  • Generations Care Charity Association

    Generations Care Charity Association

    Graphics Design

    2018 - 2019

  • Generations Care Charity Association

    SSA - Sudanese students association at ASU

    Graphics Design

    2020 - 2022

  • Khayrocom Association

    Khayrocom Association

    Graphics Design

    2015 - 2017

Contact

Contact Form